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Home / Case / Smart Safety Control Platform for a Refining and Chemical Company

Smart Safety Control Platform for a Refining and Chemical Company

Customer Background

In the process of project construction and enterprise production of a refining and chemical company, the site construction environment is complex, for the safety management of large construction sites, the use of manual inspection, monitoring and other existing means there are certain uncertainties and safety hazards, resulting in the construction of the project can not be fully standardized safety management. At the same time, during the peak period of project construction, the construction site machinery and equipment can reach up to thousands of units, nearly 20,000 people at the same time to enter the construction site, and to do a good job of construction personnel statistics and real-time status updates, need to spend a lot of manpower and material resources.


Solution
Informatisation Construction

In order to solve the pain point problem of safety management in the construction period of a refining and chemical company, the platform construction integrates the company's information construction concepts of digitalization of the physical plant, informatisation of project management, and intelligent site management, and makes full use of the technologies of 5G, AI, and big data, and integrates the software and hardware facilities of the whole plant for safety management, so that ‘people, vehicles, and things’ of the construction site of ethylene and refining and expansion, which occupies an area of nearly 4,300 acres, are the objects of control through the application of IoT technology to achieve closed management of the plant. The construction site of ethylene and oil refinery expansion covers an area of nearly 4,300 acres, and takes ‘people, vehicles and things’ as the objects of control, and realizes the closed management of the plant through the application of IoT technology.

Combination of AI technology and mobile inspection

Through the combination of AI technology and mobile inspection, the existing monitoring video in the plant area is effectively used to structurally decompose the people, vehicles and objects in the video images, establish labels for the characteristics of people, vehicles and objects, and then classify and store them, and through the establishment of correlation with the business data, fast analysis and matching and retrieval of fuzzy characteristics are achieved. Intelligent analysis identifies safety hazard events such as failure to wear a helmet, smoking, making a phone call, gathering of people, vehicle lingering, smoke and flame detection, oil leakage, etc., to achieve timely prediction and alarm, and carry out whole-process control of violation issues.

Application of Big Data Technology

Through the application of big data technology, the company's data from the construction period and the production period are fused to build a big data visualization platform, which continuously improves the level of enterprise safety management decision-making, thus effectively assisting the company's digital transformation work.

Achievements

(1) Achieve electronic certificate management for 30,000 people and closed management for more than 1,500 vehicles in the factory area

(2) Achieve the application of the whole process of reporting, auditing and accountability for violation of the law

(3) Intelligent identification of construction sites without helmets, perimeter intrusion, gathering of people and other violations through AI visual algorithms and timely alerts, effectively improving the level of safety management in the plant.


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